Brushless DC Motors
3. Looking Closely at Brushless Technology
As mentioned earlier, brushless DC motors (BLDC motors) can introduce a bit of a wrinkle into the discussion. These motors are becoming increasingly popular due to their higher efficiency, longer lifespan, and reduced maintenance compared to traditional brushed DC motors. The key difference lies in how the motor's magnetic field is commutated, or switched, to keep the rotor spinning.
In a brushed DC motor, mechanical brushes make physical contact with the commutator, a rotating set of contacts on the rotor. This contact switches the current flow through the motor's windings, creating the magnetic field that interacts with the stator's magnetic field to produce torque. However, these brushes wear down over time, requiring replacement and generating sparks and electrical noise.
Brushless DC motors, on the other hand, use electronic commutation. A sensor (often a Hall effect sensor) detects the rotor's position, and an electronic controller energizes the appropriate stator windings to create the rotating magnetic field. This eliminates the need for brushes and a commutator, resulting in a more reliable and efficient motor. And sometimes, these controllers may internally use three phases. However, the input to the controller is still a DC voltage, and the "three phases" are generated within the controller to drive the stator windings.
So, while BLDC motors might seem like they're skirting the line between DC and 3-phase, they ultimately still operate on DC power. The electronic controller effectively acts as a sophisticated DC-to-AC inverter, creating the necessary phases internally to drive the motor. Thinking of the situation this way, you could also consider the motor is a DC motor controlled by a 3-phase system, but not actually being a 3-phase motor.